HHOCT chip with microlenses HHOCT chip with microlenses

Vertical coupling micro-optics

Highly efficient vertical chip edge couplers

These vertical optical couplers, 3D-printed on the edge of a silicon nitride photonic integrated circuit (PIC), demonstrate free space waveguide edge coupling as a robust and efficient approach for photonics packaging. The exhibit shows how complex, freeform microoptical coupling structures can be directly fabricated at the chip edge to enable precise in- and out-coupling of light without additional active alignment steps.  

Quantum X align, Nanoscribe’s high-precision 3D optics printer, enables the direct fabrication of these microoptical coupler designs by exploiting automated alignment with nanometer-scale accuracy. 
 

Facts & figures

Aligned 3D printing on a

  • silicon nitride photonic integrated circuit (PIC) chip

  • with polynomial vertical optical couplers

Print parameters: 

  • MF Print Set (microscale structures)  

  • Photoresin IP-n162 with refractive index 1.62 

  • Print time: 1 min 20 s per vertical coupler

Key benefits of high-resolution, aligned 3D printing 

  • Direct 3D printing of advanced microoptical designs on chip edges 
  • Automatic alignment with detection accuracy down to ≤ 100 nm 
  • High throughput wafer- and die-scale printing on chips across large areas 

Scale up optics manufacturing with high-resolution 3D printing and automated alignment on fibers, chips, and wafers – enabling reliable, low-loss photonic coupling as well as sensing and imaging applications.

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